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The patented Flo-Coat ® process is the superior method of galvanizing steel tubing.
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The process begins with flat strip steel, which is then cold-formed and either
electric-resistance or induction welded. After welding, the tube receives a triple layer
of protection zinc, conversion coating, and a clear polymer topcoat all
applied in-line to assure a uniform coating. The result is a smooth, shiny end product
that is unmatched in terms of appearance, strength and durability.

Other inherent advantages of the Flo-Coat® process include:
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The cold-forming and quenching process creates greater yield and tensile
strength than competitive product alternatives.
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The tube is welded prior to the application of coatings: thus the weld
area is as protected from corrosion as the rest of the tube body.
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Flo-Coat® tubing exhibits greater corrosion resistance because of the
synergism created between the coatings; the conversion coating passivates the zinc to slow
down the white rust growth process, and the clear topcoat then "seals in" the
protection.
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The clear third coating also acts as a primer for painting or
powder-coating. Extensive pre-cleaning is unnecessary, and excellent adhesion is achieved,
even at high baking temperatures.
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Welding Flo-Coat® is easily done in the exact same manner as the welding
bare steel. Our zinc coating contains the lowest lead content achievable (99.99% pure
zinc) so lead oxide fumes generated during welding are kept to an absolute minimum.
Hot-dip galvanized products usually contain up to .5% lead (5000 ppm).
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Our galvanized products can be easily fabricated...bent, swaged,
wall-to-wall flattened...without deformation of the triple layer protection. Competitive
products tend to flake and chip during fabrication. |
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