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The patented Flo-Coat ® process is the superior method of galvanizing steel tubing.

Flo-Coat Process Photo

The process begins with flat strip steel, which is then cold-formed and either electric-resistance or induction welded. After welding, the tube receives a triple layer of protection —zinc, conversion coating, and a clear polymer topcoat — all applied in-line to assure a uniform coating. The result is a smooth, shiny end product that is unmatched in terms of appearance, strength and durability.

Flo-Coat Process

Other inherent advantages of the Flo-Coat® process include:

Pipe bullet The cold-forming and quenching process creates greater yield and tensile strength than competitive product alternatives.
pipe bullet The tube is welded prior to the application of coatings: thus the weld area is as protected from corrosion as the rest of the tube body.
pipe bullet Flo-Coat® tubing exhibits greater corrosion resistance because of the synergism created between the coatings; the conversion coating passivates the zinc to slow down the white rust growth process, and the clear topcoat then "seals in" the protection.
pipe bullet The clear third coating also acts as a primer for painting or powder-coating. Extensive pre-cleaning is unnecessary, and excellent adhesion is achieved, even at high baking temperatures.
pipe bullet Welding Flo-Coat® is easily done in the exact same manner as the welding bare steel. Our zinc coating contains the lowest lead content achievable (99.99% pure zinc) so lead oxide fumes generated during welding are kept to an absolute minimum. Hot-dip galvanized products usually contain up to .5% lead (5000 ppm).
pipe bullet Our galvanized products can be easily fabricated...bent, swaged, wall-to-wall flattened...without deformation of the triple layer protection. Competitive products tend to flake and chip during fabrication.

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Questions? Contact us at Sales@TubularUSA.com